25kg Rubber Granules Automatic Packaging and Palletizing Line

This custom 25kg rubber granules automatic Packaging and Palletizing Line, engineered for a U.S. client, features an integrated intelligent workflow: net weight dual-hopper weighing & intelligent bag feeding & automatic bag sealing & chain plate conveying & robotic palletizing. The system seamlessly handles diverse packaging materials—including kraft paper, woven, and PE bags—and allows for one-touch specification changeovers via an advanced touchscreen HMI.

Constructed from chemical-grade 304 stainless steel with a food-grade hygienic design, this CE-certified packaging system utilizes premium imported components. It enables the client to achieve a fully automated production upgrade, drastically enhancing throughput and weighing accuracy while lowering O&M (operation and maintenance) costs, ultimately earning high recognition and satisfaction from the customer.

✅ Fully Automated Lights-Out Operation & Ultra-High Weighing Precision The complete line achieves fully unmanned operation covering automatic material feeding, weighing, bag placement, sealing, conveying, and palletizing. Integrated with 6 sets of Mettler Toledo bellows load cells, the weighing accuracy reaches an exceptional ±0.1%—far surpassing the ±0.5% industry standard and guaranteeing highly consistent package weights.

✅ Premium Electrical Configurations & European Standards The system features a top-tier electrical architecture built with globally renowned components from Siemens, Schneider, ABB, SMC, and Mettler Toledo, ensuring reliable quality. Wiring and pneumatic tubes are clearly marked for seamless installation and commissioning. The entire line is CE-certified for EU export, with electrical control cabinets wired to rigorous European safety standards to maximize operational security.

✅ High-Speed Throughput & Optimized Production Efficiency Delivers a stable bagging capacity of 500–600 bags per hour (for 25kg formats), while the integrated ABB palletizing robot handles up to 1,000 bags per hour. The equipment operates smoothly without vibration, deviation, or jamming, maintaining an equipment failure rate of under 1%.

✅ Broad Material Compatibility & >99% Bagging Success Rate Our innovative rear-grip and top-hold bag feeding mechanism flawlessly processes kraft, woven, and PE bags. It achieves a bagging success rate of over 99% without overlapping or misplacement, significantly outperforming traditional side-grip systems (which typically average 85%–90%).

✅ Chemical-Grade Durability & 50% Reduced Maintenance Costs Manufactured from robust 304 stainless steel, featuring key structural components at 3–5mm thickness to meet stringent chemical industry standards. The use of premium international components ensures an extended service life and reduces long-term maintenance costs by up to 50%.

✅ Stringent Safety Compliance & Remote Diagnostic Support Fully CE-certified with EU-standard electrical systems, the line includes safety doors with automated shutdown and alarm triggers. Integrated Wi-Fi capabilities enable our engineers to provide remote program updates and rapid fault diagnostics globally.

•Low manual packaging efficiency cannot meet capacity expansion

•Large weighing error and poor product consistency

•Low bag success rate, frequent jamming and downtime

•Difficult cleaning and maintenance, high operation cost

•No CE certification for export to Europe and America

•Slow cross-border after-sales response and high downtime loss

1.Pre-sale: Demand Analysis & Customized Solution

•Deep communication on material, bag type, capacity, layout and certification

•Provide 3D layout, configuration, technical proposal and comparison report

•Factory test run and video demonstration to confirm feasibility

2. In-sale: Standard Manufacturing & Strict Quality Control

•Built with chemical-grade 304 stainless steel and top-brand components

•Three-level quality control: incoming, assembly and aging test

•Real-time progress update with photos and test videos

•Full CE certification completed for EU & US export

3. After-sale: One-stop Commissioning & Lifetime Support

•Engineers dispatched to USA for on-site installation, commissioning and training

•24/7 online remote support, WiFi remote program update

•Customer file established for long-term spare parts and maintenance

•Long-term tracking to ensure stable and efficient operation